Construction and materials
Concert flutes have three parts: the head, the body, and the foot. The head contains a tuning-cork (or plug) for precision tuning, adjusted by the head-end knob. Gross, temporary adjustments of pitch are made by moving the head in and out of the head-joint. The player makes fine or rapid adjustments of pitch and timbre by adjusting the embouchure.
Often, a different head can make the flute play like a different flute. Some flute makers sell both end blown heads and transverse heads that can be interchanged. The same flute body can be used as a whistle/recorder style instrument, or as a transverse flute.
The most common mechanical options of flutes are "offset G" keys, "split E" modification, and a "B foot." All of Boehme's original models had offset G keys, which are mechanically simpler, and permit a more relaxed hand position, especially for younger players. Offset G keys are more common on less-expensive flutes, but available on almost all makes at every level of expense. The in-line G was originally invented because it was easier to manufacture, and was used by the better commercial flutes. The split E modification makes the 3rd octave E easier to play for some players. The B foot extends the range of the flute down one semitone to B below middle C.
Trill keys permit rapid alternation between two notes. Fingerings using the trill keys also permit a skilled player to reach four octaves of range, though the commonly used range is three octaves.
Less-expensive flutes are constructed of nickel alloys, possibly silver-plated. More expensive flutes are made of silver alloys. Flutes have been constructed of gold, platinum, wood, glass and many other materials.
The tubes are usually drawn, Tone-holes may be either drawn or soldered. The rest of the mechanism is constructed by lost-wax castings and machining, with mounting posts silver-soldered to the tube. On the best flutes, the castings are forged to increase their strength.
The head end is the most difficult part to construct, because it is a long thin parabola or hyperbola (note that some editors believe there are only parabolas, others that it varies by maker and model). The lip-rest and tone-hole have critical dimensions, edges and angles, which vary slightly in different models. Fortunately, once made, these never need adjustment.
The tube connecting the embouchure hole of the lip-plate to the head has a critical length. The shorter the hole, the more quickly a flute can be played. The longer the hole, the more beautiful the tone.
The holes are stopped by pads constructed of fish skin (gold-beater's skin) over felt, or in some very low-cost or ruggedized flutes, silicone rubber. A recent development are "precision" pads fitted by a factory-trained technician. Over time, fish skin pads rot, and must be replaced. At least one author prefers silicone rubber pads, especially for students' flutes, because they do not rot or change dimension.
Pads were originally bedded in wax or lacquer, which prevented leaks and permitted them to migrate to a perfect closure. Modern pads are held by screws, which are far sturdier.
Many flutes have open-holed "french" keys in order to facilitate alternate fingerings, and "extended techniques" such as quarter-tones and multiphonics not possible on a closed hole flute. Many flute-players prefer these. Closed holes permit a more relaxed hand position for some players, which can help their playing.
Flutes should have axles and pad-retaining screws of a compatible electronegative material, such as silver or phosphor bronze, rather than steel, in order to prevent bimetallic corrosion. Unfortunately, this is rare. As a result, most flutes' steel axles, screws and mechanisms need periodic cleaning and relubrication to clear out the corroded steel. It appears as a black or grey-blue powder mixed in the lubricant.
The pad return springs are roughly the shape of a pin. These tiny springs are usually made of phosphor-bronze, stainless steel, or rarely, a gold alloy. Phosphor bronze is by far the most preferred material (often mistaken for "gold" by players) because it is relatively inexpensive, makes a good spring, and has the highest electronegativity of any common material. It therefore does not corrode for many years. Stainless steel springs corrode in less than two years of heavy use. Gold springs last until they break from metal fatigue.
Reference
- Nancy Toff, The Flute Book (Charles's Scribners Sons, 1985)
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